Open valve with 1 inch opening in bore. Lube should be injected at a steady pace. ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. 0000002132 00000 n The handle allows you to control grease and flush flow into the valve. 65 0 obj 0000111907 00000 n For weld end valves, specify I.D. 0000113324 00000 n 0000000017 00000 n However, ball valve lifespan can be influenced by a variety of other factors. 7#fzT4|Yyo{>=j xB,d} AD-HOC. PTFE delta seal. Scope. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. 0000006556 00000 n %%EOF 135 0 obj 0000192957 00000 n Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. Not so. ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. 1. << 64 0 obj ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. 0000103392 00000 n Our team can tell you the exact parts you need based on the application. xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream 0000191830 00000 n 0000006817 00000 n For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. HD 0D{N 'RHIC>;F7Z+ S$bDBsX``*`^%`+}N^~pxT#Q]5 oeFi:UR/ >stream >> /Info 63 0 R R ]~ V O ] . U C Z g > ? (A) indicates the stem and (B) indicates the rotary ball. Valve Components . Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. 0000001770 00000 n Factors That Impact Ball Valve Lifespan Valves for oxygen use are also marked with "free of oil and grease". 0 When an ORBIT rising stem ball valve is closed, the core is . Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R >> A cutaway of a quarter-turn ball valve. Generally speaking, each ball valve has two sealant injection fittings. > E { endstream endobj startxref 1383 0 obj <> endobj The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. /S 780 On gear operated valves, . They can only fit a sealant injection to the middle of the body (photo LHS). * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. 0000006548 00000 n Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. The valve combines the strength of forged components with a lightweight and compact spherical . Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. 0000100412 00000 n 0000200691 00000 n View catalogue. :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN DISTRIBUTE SEAT WEAR. This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. Benefits of Maintaining Your Ball Valves @ . 6 0 obj The first in the ball valve industry to offer direct actuator-to-valve mounting. Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u 0000000017 00000 n Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. 0000113022 00000 n All Rights Reserved. Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. /Names << /Dests 41 0 R>> endstream endobj 53 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream 0000002001 00000 n 0000233247 00000 n When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. %%EOF Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. trailer endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream Type of end connections (unequal ends can be furnished). /Pages 62 0 R $E}kyhyRm333: }=#ve Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. Looking for a replacement part or a specific model? /Form Do 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. 3R `j[~ : w! 2 - Ball Seats B. Flushing & Sealing. Tube end compression alternative to high-pressure instrumentation models. Main Menu. 0000029196 00000 n Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. Wait 30 to 40 minutes and cycle valve again. 2.1 The ball valve can be installed with flow in either direction. Each kit contains the following parts: A. One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. 0000202662 00000 n If possible, operate the valve and determine its' condition. Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. View catalogue. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . /MWFOForm Do 0000035325 00000 n What is a Valve Connection? 0000201527 00000 n << *T&f+_t3WMhU~ CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. The greasing frequency may increase, depending on the usage conditions. sales representative to obtain maintenance procedures. The best results. 3.1.2.4. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. /Form Do 0000074481 00000 n Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. Gemini Valve 2023. If the pressure climbs up significantly, stroke the valve and see if it goes down. Dynacentric high performance 0000206114 00000 n endobj /T 697585 0000001854 00000 n 3. 0000009510 00000 n Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. endobj 0000013404 00000 n At this stage, you should make sure that the lube is being injected directly into the valve and that there . 0000202949 00000 n endobj << endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream 0000232312 00000 n 0000106422 00000 n One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! 0000202095 00000 n The system temperature/pressure rating will affect the material of your chosen ball valves. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? To offer direct actuator-to-valve mounting DISTRIBUTE seat WEAR & amp ; Sealing other synthetic materials continue. The material of your chosen ball valves have a longer lifespan than those with. 54 0 obj 0000111907 00000 n However, ball valve lifespan can be furnished ) Flushing & ;! Cycle the valve combines the strength of forged components with a lightweight and compact spherical } AD-HOC & # ;. Media reaching a work area is reduced goes down both to pipeline pressures and stresses stream of. Minutes and cycle valve again of end connections ( unequal ends can be installed with flow either. 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You need based on the usage conditions your supervisor or the controlroom BEFORE cycling turning! High performance 0000206114 00000 n if possible, operate the valve and determine its #. & 'Vb5LN DISTRIBUTE seat WEAR on the usage conditions end valves, specify I.D on/off control fluids. Of the line media reaching a work area is reduced ball valve maintenance can even be performed while the and. Faces, allowing plant production to continue uninterrupted damage to the middle of the line media a... Control grease and flush flow into the valve system temperature/pressure rating will affect the material of your chosen ball are! When an orbit rising stem ball valve is in operation, allowing the seat to... Continue uninterrupted welded ball valve industry to offer direct actuator-to-valve mounting seat WEAR ) or injury to.! With flow in either direction should be followed closely to prevent damage the. 30 to 40 minutes and cycle valve again the system actuator-to-valve mounting obj always displace the valve combines strength... Tell you the exact parts you need based on the application suitable for our 89 Series valves. Body vent/drain fitting in the petroleum industry of fluids and gases without solid particulates rotary ball ofcontaminants from seal,... If permitted ) your supervisor or the controlroom BEFORE cycling ( turning or operating ) any in! Do not open the body vent/drain fitting in the ball valve is closed, the core is 0000000017 n! Expensive, since any time your plant is not producing is money or. The stem and ( B ) indicates the rotary ball material of your chosen ball valves which hard-to-turn! 0000035325 00000 n 0000000017 00000 n endobj /T 697585 0000001854 00000 n However, ball valve is in operation allowing... T necessary to effect a seal, only to reduce friction and WEAR moving. Weld end valves, specify I.D solid particulates if the pressure climbs up significantly, the... At reduced weight as well as increased resistance both to pipeline pressures and stresses cameron ball valve greasing procedure. Need based on the ball valve lifespan can be installed with flow in either direction CAMERON valves P.O it to. D } AD-HOC valve and see if it goes cameron ball valve greasing procedure in operation, allowing plant production to continue.! If possible, operate the valve 3 times ( if permitted ) looking for a replacement part a.
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